Download Complete Service Repair Manual For Yanmar Vio45-5, Vio55-5 Excavator
This Yanmar ViO45-5, ViO55-5 Excavator Service Repair Manual contains essential information necessary to maintain, repair, and troubleshoot your machine from 2001 to 2011. This comprehensive and easy-to-use manual covers all parts of the excavator, and provides detailed instructions for performing operations such as disassembly, cleaning, assembly, inspection, repair and more.
Service Repair Models Covered:
Yanmar ViO45-5, ViO55-5
Service Repair Manual Contents:
CHAPTER 1
GENERAL CAUTIONS FOR MAINTENANCE WORK 1-1 Correct Work.
1-2 Safety Precautions..
1-3 Preparations...
1-4 Cautions for Disassembly and Reassembly.
1-5 Cautions for Removal and Installation of Hydraulic Equipment.
1-6 Cautions for Removal and Installation of Hydraulic Piping...
1-7 Cautions for Handling Seals......
1-8 Correct Installation of Hydraulic Hose.
1-9 Specifications of Hydraulic Hose..
1-10 Air Release of Hydraulic Equipment..
CHAPTER 2
TECHNICAL DATA
2-1 Specifications...
2-2 Outline Drawing and Working Area.
2-2-1 Canopy type..
2-2-2 Cabin type..
2-3 Weight List of Main Parts
2-4 Lifting Capacity List..
CHAPTER 3
SERVICE STANDARDS
3-1 Machine Performance.
3-2 Engine
3-3 Undercarriage.
3-3-1 Rubber Track Specifications
3-3-2 Steel Track Specifications.
3-3-3 Common Specifications of Steel & Rubber Tracks
3-4 Controls
3-5 Hydraulic Equipment.
3-5-1 Hydraulic Cylinders
3-6 Implement.
3-6-1 Front Attachments.
3-6-2 Blade Moving Device...
3-6-3 Bucket Teeth.
3-7 List of Tightening Torque
3-7-1 Machine.
3-7-2 Engine..
3-7-3 Tightening Torque for General Bolts and Nuts.
CHAPTER 4 ENGINE
4-1 General
4-1-1 How to Read This Manual
4-1-2 Precautions for Service Work.
4-1-3 Engine External Views
4-1-4 Structural Description..
4-1-5 Exhaust Gas Emission Regulation.
4-2 Troubleshooting..
4-2-1 Quick Reference Table for Troubleshooting.
4-2-2 Troubleshooting by Measuring Compression Pressure
4-3 Inspection and Adjustment..
4-3-1 Oil Inspection...
4-3-2 Cooling Water Inspection..
4-3-3 Inspecting Water Leak from Cooling Water System and Radiator.
4-3-4 Fan Belt Tension Inspection and Adjustment...
4-3-5 Adjusting the Valve Clearance.
4-3-6 Inspecting the Fuel Injection Valve Injection Pressure and Spray Pattern.
4-3-7 Fuel Injection Timing Adjustment / Fuel Injection Pump Inspection and Adjustment.
4-3-8 Sensor Inspection......
4-3-9 Battery Inspection...
4-3-10 Adjusting Operation.
4-3-11 Long Storage....
4-3-12 Periodic Maintenance Schedule..
4-4 Engine Body.....
4-4-1 Introduction..
4-4-2 Cylinder Head..
4-4-3 Gear Train and Camshaft..
4-4-4 Cylinder Block
4-5 Lubrication System...
4-5-1 Lubrication System Diagram
4-5-2 Trochoid Pump Components...
4-5-3 Disassembly (Reverse the Procedure Below for Assembly). 4-5-4 Servicing Points........
4-5-5 Parts Inspection and Measurement..
4-6 Cooling System......
4-6-1 Cooling Water System...
4-6-2 Cooling Water Pump Components.
4-6-3 Disassembly (Reverse the Procedure Below for Assembly).
4-6-4 Servicing Points...
4-7 Fuel Injection Pump/Governor...
4-7-1 Introduction......
4-7-2 Fuel Injection Pump..
4-8 Electrical Equipment.
4-8-1 Starter Motor
4-8-2 Alternator.
4-8-3 Air Heater
➤ PDF File Size: 53 MB
➤ Total Pages: 568
➤ PDF Language: English
➤ File Format: PDF (PDF Files Easy To Print In Documents)
➤ File Download: Instant After Purchase & Also Sent To Your Email