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R220, R220 (EU) R220 X-Series - GEHL Skid-Steer Loader Parts Catalog Manual PDF Download

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R220, R220 (EU) R220 X-Series - GEHL Skid-Steer Loader Parts Catalog Manual PDF Download

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Description

Download Complete Parts Manual for GEHL R220 R220 (EU) R220 X-Series Skid-Steer Loader.

This Factory Parts Manual offers all the Parts information for GEHL R220 R220 (EU) R220 X-Series Skid-Steer Loader. The information on this manual covered everything you need to know when you want to GEHL R220 R220 (EU) R220 X-Series Skid-Steer Loader.

Parts Catalog Models Covered:
GEHL R220 R220 (EU) R220 X-Series Skid-Steer Loader
Form No. 50950171 Revision A 03/14

Parts Catalog Manual Contents:
SECTION A: MAIN LOADER COMPONENT
Chassis (includes HVAC, Heater-Only and Power-A-Tach®) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Grille and Engine Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ROPS/FOPS Structure/Interior (includes Non-HVAC, Heater-Only and HVAC) . . . . . . . . . . . . . 23
Restraint Bar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Seat and Seat Belt Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Lift Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Attachment Bracket (includes Power-A-Tach®) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Wheel Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Air Cleaner/Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Radiator/Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Hydrostatic System with Drive Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Hydraulics – Chassis (with Auxiliary Hydraulics and Hydraglide) . . . . . . . . . . . . . . . . . . . . . . 69
Hydraulics – Lift Arm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Controls – Wheel Drives – Lift/Tilt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Controls – Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Electrical – Chassis (includes Hydraglide) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Electrical – ROPS/FOPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Electrical – Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Electrical – Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Electrical – Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Electrical – 14-Pin Auxiliary Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Four-Point Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Sound Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
SECTION B: HYDRAULIC COMPONENTS and HEATER/HVAC HOUSINGS
Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Tilt Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Drive Motors with Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Tandem Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Gear Pumps – Single and Double . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Self-Leveling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Solenoid Valves – Lift and Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Solenoid Valves – Brake, Joystick Supply and Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Main Control Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Hydraglide Ride Control Manifold Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Condensor, Heater Housing and HVAC Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Foot Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
SECTION C: FILTER LISTING, KITS AND ACCESSORIES
Filter Listing, Analysis Kits and Other Available Accessories . . . . . . . . . . . . . . . . . . . . . . . 198
50850001 Counterweight Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
50352739 Auxiliary Coupler Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
811496 Warning Lamp Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
811488 Rearview Mirror Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
811489 AM/FM Radio Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
3-Point Restraint – 2″ Seat Belt 810426 and 3″ Seat Belt 810427 . . . . . . . . . . . . . . . . . . . . . . . 203
50850344 Backup Alarm Kit for T-Bar Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
805855 Engine Block Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
50850284 Cab Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
811487 Side Window Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
Seat Belt Kits – 2″ 810424 and 3″ 810425 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Seat Kits – Suspension 810422 and Standard 810423. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
810946 Universal Radio Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
50850341 Dual Flasher Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
50850116 Impact-Resistant Front Door Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
50850328 Four-Point Lift Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
811486 Backup Alarm Kit for Dual Joystick and Hand/Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
50850357 Rear Wiper Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
50850374 Power-A-Tach Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
50450384 Completing Kit for all Power-A-Tach Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
50850396 Cab Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
50850475 Electric Attachment Control Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
50850457 Single-Point Lift Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
50850556 Pre-Cleaner Kit (Non-DPF Models). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
50850572 (EU & X-Series) Backup Alarm Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225
SECTION D: SCHEMATICS
Electrical Schematic – HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Electrical Schematic – Heater/Defroster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Electrical Schematic – 14-Pin Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Hydrostatic/Hydraulic Schematic – Hand/Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
Hydrostatic/Hydraulic Schematic – Dual Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Hydrostatic/Hydraulic Schematic – T-Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
Hydrostatic/Hydraulic Schematic – Dual Hand. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Electrical Schematic – Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Electrical Schematic – Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Electrical Schematic – ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240
O-Ring Table, Coupling & Adapter Torque Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Torque Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Inside Back Cover

Pages: 262
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