COMPLETE PDF SHOP MANUAL FOR KAWASAKI 115ZIV-3 WHEEL LOADER | PUBLICATION NUMBER - AAA-S11M1E00-00ZL (PDF DOWNLOAD)
1. Unlock the full potential of your Kawasaki 115ZIV-3 Wheel Loader with our comprehensive Shop Manual in PDF format. This essential resource is designed to provide you with detailed insights into maintenance, troubleshooting, and repair procedures, ensuring your equipment operates at peak performance.
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3. Invest in the longevity of your Kawasaki 115ZIV-3 Wheel Loader today. Download the PDF Shop Manual and gain the confidence to tackle any maintenance challenge, reduce downtime, and enhance productivity on the job site. Don't miss out on this invaluable tool for your equipment management!
PUBLICATION NUMBER - AAA-S11M1E00-00ZL
MODEL COVERED :
KAWASAKI 115ZIV-3 WHEEL LOADER
CONTENT INCLUDED :
(93216-00102)
SERIAL NUMBERS
11M1-9001 and up.
Powered by MITSUBISHI S6A3 ENGINE
AAA-S11M1E00-00Z
General Information
Functions & Structure
FOREWORD 2
Safety Precautions 3
Safety Synbols 4
Symbols 5
OUTLINE 7
Layout of Main Components 8
Recommended Lubricants 9
Lubrication Chart 10
Weight of Main Components 11
Hexagon Bolt Tightening Torque 12
Flanged Hexagon Bolt Tightening Torque 14
Hose Band Tightening Torque 15
Liquid Gasket and Screw Lock Agent 16
Cautions regarding parts removal 16
Cautions regarding reassembly 16
Cautions Regarding Welding Repair Service 17
CHASSIS GROUP 19
Front Chassis 20
Loading system 20
Linkage 21
Rear Chassis(S/N 11M1-9001~9100) 22
Rear Chassis(S/N 11M1-9101~) 23
Center Pin 24
Clearance Adjustment for Pin Section 25
Adjustment 25
Bucket Hinge Pin Section 26
Bucket~Link Pin Section 27
Center Pin 28
Adjusting Shim(#5) 28
Installing bearing cover(#3) 28
Installing bearing outer ring(#3) 28
POWER GROUP 29
Outline of Power Line 30
Engine Mount 31
Radiator Mount 32
Propeller Shaft 33
Construction 34
Front Axle Assembly 35
Rear Axle Support 37
Differential Gear 39
Function 40
Operation 40
Adjusting tooth contact: 41
TORQUE CONVERTER AND TRANSMISSION GROUP 43
Torque Converter 44
Construction 44
Operation of Torque Converter 45
Transmission 46
Construction 46
Outline of Transmission Operation 47
Gear Train and Number of Teeth 48
Clutch Pack 49
Gear Pump 50
Power Flow Path in the Transmission 51
Forward 1st speed 51
Forward 2nd speed 52
Forward 3rd speed 52
Forward 4th speed 52
Reverse 1st speed 53
Reverse 2nd speed 53
Reverse 3rd speed 53
Hydraulic System Diagram 54
Hydraulic Circuit Diagram 55
Torque Converter Transmission Oil Flow 56
Oil flow in the torque converter line 56
Oil flow to the clutch 56
Modulator Valve Unit 57
Construction 57
Interior schematic (not exact representation) 58
Clutch Solenoid Valve 59
Construction and Operation 60
When not energized (Clutch disengaged) 60
When energized (Clutch engaged) 60
Modulation Mechanism 61
Function of modulator valve 1 61
Function of modulator valve 2 61
Function of pressure difference sensor 62
Clutch oil pressure control at the time of engine starting 62
Measuring Clutch Oil Pressure 64
HYDRAULIC GROUP 65
Loading/ Steering Hydraulic Line (S/ N 11M1- 90019100) 66
Loading/Steering Hydraulic Line (S/ N 11M1- 9101) 67
Loading/Steering Hydraulic System Diagram (S/ N 11M1- 90019100) 68
Loading/Steering Hydraulic System Diagram (S/ N 11M1- 9101) 69
Flushing Hydraulic Lines 70
Purpose of flushing 70
Flushing hydraulic line 70
Layout of Hydraulic Units 74
Hydraulic Tank 75
Hydraulic tank cap (with air breather) 76
Functions 76
Specifications of hydraulic tank 77
Hydraulic Oil Level Check 78
Hydraulic Pump 79
Double Pump 79
Structure 80
Functions of pressure plates 80
Bushing lubrication 80
Hydraulic Cylinder 81
Boom cylinder 81
Bucket cylinder 81
Steering cylinder 81
Bucket cylinder 82
Cylinder specifications 83
Loading System 84
Operation 84
Pilot Valve 85
Structure 85
Function 86
Operation (Modulated position) 86
Operation (Full pressure position) 87
Detent magnet solenoid 88
TOTAL PAGES - 341
FILE FORMAT: PDF
LANGUAGE: ENGLISH
EXCEPTIONAL SUPPORT 24X7, SECURE, EASY ORDERING
COMPATIBLE: ALL VERSIONS OF WINDOWS, ANDROID & MAC
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