DOWMLOAD COMPLETE REPAIR SERVICE MANUAL FOR THE YEAR 1967-1976 BMW 2002 WORKSHOP
The 1967-1976 BMW 2002 Workshop Repair Service Manual is a comprehensive guide that provides detailed instructions for servicing, maintaining, and repairing the BMW 2002 models produced between 1967 and 1976. This manual is designed to be a technical resource for professional mechanics and enthusiasts who are working on this iconic classic car. It covers all key aspects of the car, from engine and transmission repairs to electrical, suspension, and body work.
Contents of the 1967-1976 BMW 2002 Workshop Repair Service Manual:
Engine Service & Repair:
Comprehensive information on the M10 engine, which powers the 2002 models (1600, 2002, 2002tii, and 2002 Turbo).
Step-by-step guidance on the complete engine overhaul, including piston replacement, cylinder head work, valve timing, and engine disassembly and assembly.
Troubleshooting and repairing fuel injection systems, carburetors (for non-injected models), and fuel delivery components.
Detailed service procedures for engine cooling systems, including the radiator, thermostat, water pump, and hoses.
Maintenance tips for improving engine performance and efficiency.
Transmission & Drivetrain:
In-depth instructions on servicing the 4-speed and 5-speed manual transmissions, as well as the clutch system.
Guidance for rear axle servicing, differential repair, and drive shaft maintenance.
Information on manual transmission gear ratios, fluid changes, and troubleshooting.
Replacement procedures for bearings, seals, and gaskets in the drivetrain.
Suspension & Steering:
Repair and maintenance of the suspension system, including shock absorbers, strut assemblies, springs, control arms, and bushings.
Steering system repair, including the steering box, steering column, rack-and-pinion adjustments (if applicable), and power steering components (on later models).
Alignment and suspension geometry adjustments to ensure optimal handling and stability.
Brakes:
Service instructions for both the disc brake and drum brake systems, depending on the model year and variant.
Brake fluid replacement, brake pad/rotor replacement, and drum brake maintenance.
Troubleshooting ABS (if equipped), brake lines, master cylinders, and wheel cylinders.
Electrical System:
Wiring diagrams and circuit schematics for the entire vehicle.
Electrical system troubleshooting, including fuses, relays, lighting, horn, and dashboard components.
Instructions for testing and replacing alternators, batteries, starter motors, and ignition systems.
Detailed steps for diagnosing and repairing the ignition and charging systems.
Fuel System:
Instructions for servicing the fuel tank, fuel pump, fuel lines, and carburetors (for non-2002tii models).
Maintenance of the fuel injection system for the 2002tii, including troubleshooting and injector servicing.
Installation of aftermarket fuel components, if necessary.
Body & Interior:
Guidance on body panel removal and replacement, including instructions for handling rust, which is a common issue with classic BMWs of this era.
Procedures for servicing doors, windows, locks, and trim pieces.
Interior repair tips for seats, upholstery, dashboard, and carpeting.
Step-by-step instructions for the installation of various accessories like audio systems, air conditioning (if equipped), and other optional equipment.
Cooling System:
Servicing the radiator, hoses, water pump, and thermostat.
Troubleshooting overheating problems, leaks, and coolant system issues.
Torque Specifications & Maintenance Schedules:
A list of torque specifications for all major components to ensure that parts are tightened to the manufacturer’s specifications.
Recommended maintenance schedules, including oil changes, spark plug replacements, tire rotations, and brake fluid checks.
Miscellaneous:
Instructions for other areas of repair or replacement such as the exhaust system, clutch linkage, air filter maintenance, and more.
Specific troubleshooting procedures for common issues like rough idling, starting issues, and performance losses.
FILE FORMATE - ENGLISH
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