John Deere 250D, 300D Articulated Dump Truck Operator's Manual OMT201340 ISSUE G2

Download PDF For John Deere 250D, 300D Articulated Dump Truck Operator's Manual OMT201340 ISSUE G2

Models Covered:
250D & 300D

Manual Contents:
Safety—Safety Features
Safety Features.................................................1-1-1
Safety—General Precautions
Recognize Safety Information ...........................1-2-1Follow Safety Instructions..................................1-2-1Operate Only If Qualied...................................1-2-1Wear Protective Equipment...............................1-2-1 Avoid Unauthorized Machine Modications.......1-2-2Inspect Machine ................................................1-2-2Stay Clear of Moving Parts................................1-2-2 Avoid High-Pressure Oils ..................................1-2-3Beware of Exhaust Fumes ................................1-2-3Prevent Fires.....................................................1-2-4Prevent Battery Explosions ...............................1-2-4Handle Chemical Products Safely.....................1-2-4Dispose of Waste Properly................................1-2-5Prepare for Emergencies...................................1-2-5
Safety—Operating Precautions
Use Steps and Handholds Correctly .................1-3-1Start Only From Operator's Seat.......................1-3-1Use and Maintain Seat Belt...............................1-3-1Prevent Unintended Machine Movement ..........1-3-1 Avoid Work Site Hazards...................................1-3-2Keep Riders Off Machine ..................................1-3-2 Avoid Backover Accidents.................................1-3-2 Avoid Machine Tip Over ....................................1-3-3Operating on Slopes..........................................1-3-3Operating Or Traveling On Public Roads..........1-3-3Inspect and Maintain ROPS..............................1-3-4 Add and Operate Attachments Safely...............1-3-4
Safety—Maintenance Precautions
Park And Prepare For Service Safely................1-4-1Service Tires Safely...........................................1-4-1Service Cooling System Safely .........................1-4-2Remove Paint Before Welding or Heating.........1-4-2Make Welding Repairs Safely ...........................1-4-2Drive Metal Pins Safely .....................................1-4-3
Safety—Safety Signs
Safety Signs ......................................................1-5-1
Operation—Operator’s Station
Operator Controls..............................................2-1-1
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Operator Control Functions...............................2-1-3Instrument Panel ...............................................2-1-4Instrument Panel Functions...............................2-1-5Heater and Air Conditioner Controls..................2-1-6Steering Column Lever......................................2-1-7Circuit Breaker Compartment............................2-1-8Operator Seat and Instructional Seat................2-1-9 Air Suspension Seat—If Equipped..................2-1-10Seat Belt..........................................................2-1-10Battery Disconnect Switch and BatteryCircuit Breakers...........................................2-1-11Miscellaneous Equipment................................2-1-12Monitor Display Unit—Default Display Menu...2-1-14Monitor Display Unit—Menu Function.............2-1-16
Operation—Operating the Machine
Before Starting Work.........................................2-2-1Operator's Daily Machine CheckBefore Starting..............................................2-2-1Starting Engine..................................................2-2-2Replace Start Aid Can.......................................2-2-3Driving Machine.................................................2-2-3Steering Machine...............................................2-2-4Shifting Transmission........................................2-2-5Using Range Hold .............................................2-2-6Using Inter-Axle Lock ........................................2-2-6Slowing and Stopping the Machine...................2-2-7Operating on a Hill.............................................2-2-8Off-Road Operation...........................................2-2-8Loading and Unloading Dump Body..................2-2-9Freeing Stuck Machine....................................2-2-10Parking the Machine........................................2-2-10Towing the Machine.........................................2-2-11Releasing Park Brake for Towing ....................2-2-12Mechanically Releasing Park Brake................2-2-12Machine Lifting Points .....................................2-2-13Loading and Unloading Machine from Trailer ..2-2-14Lock All Compartments ...................................2-2-15
Maintenance—Machine
Diesel Fuel.........................................................3-1-1Low Sulfur Diesel Fuel Conditioner...................3-1-1Testing Diesel Fuel............................................3-1-1Handling and Storing Diesel Fuel......................3-1-2Diesel Engine Oil...............................................3-1-2Diesel Engine Oil and Filter Service Intervals ...3-1-3Hydraulic Oil......................................................3-1-4
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Original Instructions. All information, illustrations and specications in thismanual are based on the latest information available at the time of publication.The right is reserved to make changes at any time without notice.
COPYRIGHT © 2012DEERE & COMPANYMoline, Illinois All rights reserved. A John Deere ILLUSTRUCTION ® ManualPrevious EditionsCopyright © 2004, 2005, 2006, 2007, 2008, 2009
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Contents
Page
Transmission and Transfer Case Oil.................3-1-4 Axle Gear Oil.....................................................3-1-5Diesel Engine Coolant.......................................3-1-5Grease...............................................................3-1-6Oil Filters ...........................................................3-1-6Lubricant Storage..............................................3-1-6 Alternative And Synthetic Lubricants.................3-1-7
Maintenance—Periodic Maintenance
Service Your Machine at Specied Intervals.....3-2-1Use Correct Fuels and Lubricants.....................3-2-1Prepare Machine for Maintenance ....................3-2-1Install Dump Body Prop.....................................3-2-2Install Articulation Safety Lock Bar....................3-2-2Lower and Raise Bottom Guard........................3-2-2Relieve Pneumatic Pressure.............................3-2-3Tilt Cab..............................................................3-2-4Maintenance and Repair RecordKeeping System............................................3-2-5Fluid Analysis Program Test Kits and3-Way Coolant Test Kit..................................3-2-5Maintenance and Repair RecordKeeping System............................................3-2-6
Maintenance—As Required
Service Engine Air Intake System.....................3-3-1Inspect and Clean Cooling Systems..................3-3-2Clean, Inspect, and Replace—Trans-mission, Transfer Case, and AxleBreathers.......................................................3-3-3Inspect Tires, Check Pressure ..........................3-3-4Drain Fuel Filters (S.N.—201014).....................3-3-6Drain Fuel Filters (S.N. 201015—)....................3-3-6Inspect Serpentine Belt .....................................3-3-6
Maintenance—Every 10 Hours or Daily
Check Engine Coolant Level.............................3-4-1Check Engine Oil Level.....................................3-4-1Check Transfer Case Oil Level..........................3-4-2Check Hydraulic Oil Level .................................3-4-2Grease Dump Body Pivot Pins..........................3-4-3Lubricate Tailgate Pivots—If Equipped..............3-4-3
Maintenance—Initial Service - 100 Hours
Change Engine Oil and Replace Filter..............3-5-1Replace Hydraulic System Oil Return Filter......3-5-2Replace Primary Fuel Filter (S.N. 201015—)....3-5-3Change Transfer Case Oil.................................3-5-3Change Axle Oil.................................................3-5-4Change Final Drive Oil ......................................3-5-4
Maintenance—Every 500 Hours
Check Park Brake Pad Wear.............................3-6-1Check Dry Caliper Service Brake Pad Wear.....3-6-1Check Front Axle Suspension Struts.................3-6-2Inspect, Clean, and Replace Cab Air Filter .......3-6-3CheckBatteries, CleanandTightenTerminals ..3-6-4
Page
Lubricate Oscillation Tube, ArticulationJoints, Steering Cylinder Rod Ends,and Oscillation Tube Through DriveShaft Bearings...............................................3-6-5Check Transmission Oil Level...........................3-6-6Clean and Inspect Hydraulic Reservoir Breather ........................................................3-6-7Replace In-line Fuel Filter (S.N. 201015—).......3-6-7Replace Fuel Filters (S.N.—201014).................3-6-8Replace Final Fuel Filter (S.N. 201015—).........3-6-8Check Coolant Conditioner in Radiator.............3-6-9
Maintenance—Every 1000 Hours
Check Axle Oil Levels........................................3-7-1Check Final Drive Oil Levels .............................3-7-1Replace Hydraulic Reservoir Breather..............3-7-2Check and Adjust Bin Shock Pad......................3-7-3Grease Prop Shaft Slip Joint.............................3-7-3
Maintenance—Every 2000 Hours
Adjust Engine Valve Clearance.........................3-8-1Change Transmission Oil..................................3-8-1Replace Transmission Oil Filter.........................3-8-2Change Transfer Case Oil.................................3-8-3Change Axle Oil.................................................3-8-3Change Final Drive Oil ......................................3-8-4Replace Pneumatic System Dryer-Filter ...........3-8-4
Maintenance—Every 4000 Hours
Change Hydraulic Oil.........................................3-9-1Replace Hydraulic Suction Screen....................3-9-2Replace Pneumatic Block Silencer Filter...........3-9-2
Maintenance—Every 4500 Hours
Replace Engine Crankshaft Dampener...........3-10-1
Maintenance—Every 5000 Hours
Drain, Flush and Rell Engine CoolingSystem........................................................3-11-1
Miscellaneous—Machine
Do Not Service Control Valves,Cylinders, Pumps or Motors..........................4-1-1Do Not Service Injection Nozzles......................4-1-1Bleeding Fuel System........................................4-1-1Check Engine Air Intake System.......................4-1-2Check Brake Accumulators...............................4-1-3Check Wheel Nuts.............................................4-1-3Lubricate Hinges................................................4-1-3Using Booster Batteries—24-Volt System.........4-1-3Using Battery Charger.......................................4-1-4Handling, Checking And ServicingBatteries Carefully.........................................4-1-5Replace Batteries..............................................4-1-6Replace Front Turn Signal Bulb,Headlight Bulb, and Front Park Light Bulb....4-1-7 Adjust Headlights...............................................4-1-9
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Contents
Page
Replace Backup Light and WorkLight—If Equipped.......................................4-1-10Replace Tail and Brake Light and Rear Turn Signal..................................................4-1-10Replace Dome Light Bulb and CircuitBreaker Compartment Light Bulb................4-1-11Clean The Machine Regularly.........................4-1-11Unied Inch Bolt and Screw Torque Values.....4-1-12Metric Bolt and Screw Torque Values..............4-1-13Imperial and SAE (Inch) Cap Screwand Nut Torque Values................................4-1-14Metric Cap Screw and Nut Torque Values.......4-1-15Welding on Machine........................................4-1-16
Miscellaneous—Operational Checkout
Operational Checkout........................................4-2-1
Miscellaneous—Troubleshooting
Using Troubleshooting Charts...........................4-3-1Engine ...............................................................4-3-2Transmission.....................................................4-3-4 Axle....................................................................4-3-5Tires...................................................................4-3-6Brakes ...............................................................4-3-6Hydraulic System...............................................4-3-7Instruments and Controls ..................................4-3-7Electrical System...............................................4-3-8Rear Frame and Cab.........................................4-3-9MDU Displayed Service Codes.......................4-3-10
Miscellaneous—Storage
Prepare Machine for Storage ............................4-4-1
Miscellaneous—Serial Numbers
Record Product Identication Number (PIN).....4-5-1Record Engine Serial Number...........................4-5-1Record Transmission Serial Number.................4-5-1Front Axle Serial Number..................................4-5-2Middle Axle Serial Number................................4-5-2Rear Axle Serial Number...................................4-5-2
Miscellaneous—Specications
250D Articulated Dump Truck Specications....4-6-1300D Articulated Dump Truck Specications....4-6-5250D and 300D Engine Specications..............4-6-8250D and 300D Travel Speeds.........................4-6-9250D and 300D Drain and Rell Capacities......4-6-9

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