Download Complete Service Manual For Freightliner PSI 8.8l Propane Engine | Revision B01/04/2016
Get the detailed information you need to service the FREIGHTLINER PSI 8.8L PROPANE ENGINE with the PDF file download of the FREIGHTLINER PSI 8.8L PROPANE ENGINE Service Manual. This comprehensive manual includes accurate specifications, detailed instructions, step-by-step diagrams, and more.
Service Models Covered:
FREIGHTLINER PSI 8.8L PROPANE ENGINE
Service Manual Contents:
PREFACE
TABLE OF CONTENTS
WARNING SUMMARY
REVISION CONTROL INFORMATION
TABLE OF CONTENTS
01 THEORY OF OPERATION AND ENGINE COMPONENTS
THEORY OF OPERATION
ENGINE COMPONENTS VIEWS
02 ENGINE LUBRICATION
LUBRICATION.
03 SPECIAL INSTRUCTIONS
SAFETY INFORMATION
DISASSEMBLY, CLEANING, AND MARKING
SEPARATING COMPONENTS.
ENGINE GASKETS
CLEANING GASKET SURFACES
SEALANT TYPES AND USES.
AEROBIC SEALANT RTV..
ANAEROBIC GASKET SEALANT
ANAEROBIC THREADLOCK SEALANT
ANAEROBIC PIPE SEALANT...
04 MECHANICAL DIAGNOSTIC PROCEDURES
GENERAL INFORMATION.
STRATEGY BASED DIAGNOSTICS
ENGINE COMPRESSION TEST
CYLINDER LEAKAGE TEST
OIL CONSUMPTION DIAGNOSIS.
OIL PRESSURE TEST AND DIAGNOSIS
ENGINE FLUID LEAK DIAGNOSIS
CRANKCASE VENTILATION SYSTEM.
DRIVE BELT NOISE DIAGNOSIS
05 FRONT ENGINE ACCESSORY DRIVE (FEAD).
ENGINE BELT ROUTING
RIGHT-HAND PULLEY SYSTEM
AIR COMPRESSOR PULLEYS
LEFT-HAND PULLEY SYSTEM
06 ENGINE MOUNTS.
INSPECTION.
FRONT ENGINE MOUNT REMOVAL
FRONT ENGINE MOUNT INSTALLATION
REAR ENGINE MOUNT REMOVAL
REAR ENGINE MOUNT INSTALLATION.
07 LPG FUEL SYSTEM SERVICE
FUEL RAIL REMOVAL
FUEL INJECTOR REMOVAL
FUEL INJECTOR INSTALLATION
FUEL RAIL INSTALLATION.
FUEL LINE FILL PROCEDURE
08 INTAKE MANIFOLD
PCV HOSE REMOVAL
INTAKE MANIFOLD REMOVAL
MAP SENSOR REMOVAL
THROTTLE BODY REMOVAL..
INTAKE MANIFOLD INSTALLATION
PCV HOSE INSTALLATION
THROTTLE BODY INSTALLATION.
MAP SENSOR INSTALLATION
09 VALVE COVERS
VALVE COVER REMOVAL
VALVE COVER INSTALLATION.
10 EXHAUST MANIFOLD
EXHAUST MANIFOLD REMOVAL
EXHAUST MANIFOLD INSTALLATION
11 OIL LEVEL INDICATOR TUBE..
OIL LEVEL INDICATOR TUBE REMOVAL
OIL LEVEL INDICATOR TUBE INSTALLATION
12 VALVE TRAIN.
VALVE TRAIN REMOVAL..
VALVE TRAIN INSTALLATION.
13 VALVE LIFTERS.
VALVE LIFTER REMOVAL.
VALVE LIFTER INSTALLATION
14 CYLINDER HEADS
CYLINDER HEAD DISASSEMBLY
CYLINDER HEAD ASSEMBLY
15 CYLINDER HEAD INSPECTION
CLEANING..
FLATNESS MEASUREMENT.
VALVE INSPECTION...
VALVE SPRING INSPECTION
VALVE GUIDE INSPECTION.
16 CRANKSHAFT BALANCER AND FRONT SEAL
CRANKSHAFT BALANCER REMOVAL.
CRANKSHAFT BALANCER INSTALLATION
17 TIMING COVER, TIMING CHAIN, AND SPROCKETS
REMOVAL
INSTALLATION
18 OIL PUMP DRIVE.
OIL PUMP DRIVE REMOVAL
OIL PUMP DRIVE INSTALLATION.
19 CAMSHAFT REMOVAL, CLEANING AND INSPECTION,
AND INSTALLATION
CAMSHAFT REMOVAL
CAMSHAFT CLEANING AND INSPECTION.
CAMSHAFT INSTALLATION
20 CAMSHAFT BEARING REPLACEMANT
CAMSHAFT BEARING REMOVAL
CAMSHAFT BEARING INSTALLATION.
21 OIL FILTER ADAPTER AND BYPASS VALVES
OIL FILTER ADAPTOR AND BYPASS VALVES REMOVAL
OIL FILTER ADAPTOR AND BYPASS VALVES INSTALLATION.
22 OIL PAN.
OIL PAN REMOVAL.
OIL PAN INSTALLATION.
23 OIL PUMP
OIL PUMP REMOVAL..
OIL PUMP ASSEMBLY
OIL PUMP INSTALLATION
24 FLYWHEEL, TRANSMISSION ADAPTER AND REAR OIL SEAL
REMOVAL
INSTALLATION..
25 ENGINE OIL FILTER AND OIL REPLACEMENT
OIL FILTER REMOVAL.
OIL FILTER INSTALLATION.
26 WATER PUMP
WATER PUMP REMOVAL..
WATER PUMP INSTALLATION..
27 WATER CROSSOVER AND THERMOSTAT
WATER CROSSOVER AND THERMOSTAT REMOVAL
WATER CROSSOVER AND THERMOSTAT INSTALLATION
28 CRANKSHAFT AND CRANKSHAFT POSITION SENSOR
REMOVAL AND INSTALLATION
CRANKSHAFT POSITION SENSOR REMOVAL.
CRANKSHAFT REMOVAL..
CRANKSHAFT INSTALLATION.
CRANKSHAFT POSITION SENSOR INSTALLATION
29 CRANKSHAFT CLEANING AND INSPECTION
CRANKSHAFT CLEANING.
CRANKSHAFT INSPECTION
CHECKING MAIN BEARING CLEARANCE
30 CYLINDER BLOCK CLEANING AND INSPECTION
BLOCK PLUG REMOVAL
CYLINDER BLOCK CLEANING.
CYLINDER BLOCK INSPECTION
CYLINDER HONING
BLOCK PLUG INSTALLATION.
31 PISTON REMOVAL, CLEANING, INSPECTION, AND INSTALLATION
PISTON AND CONNECTING ROD REMOVAL...
PISTON AND CONNECTING ROD CLEANING.
PISTON AND CONNECTING ROD INSPECTION
PISTON AND CONNECTING ROD ASSEMBLY
PISTON AND CONNECTING ROD INSTALLATION.
32 AIR COMPRESSOR AND BRACKET.
REMOVAL..
INSTALLATION
HOSE AND FITTING INSTALLATION
POWER STEERING PUMP AND BRACKET
REMOVAL
INSTALLATION.
34 ALTERNATOR BRACKET
REMOVAL
INSTALLATION.
35 OIL COOLER AND OIL COOLER HOSES
OIL COOLER HOSE REMOVAL.
OIL COOLER REMOVAL
OIL COOLER BRACKET REMOVAL
OIL COOLER BRACKET INSTALLATION.
OIL COOLER INSTALLATION.
OIL COOLER HOSE INSTALLATION.
36 STARTER MOTOR.
REMOVAL
INSTALLATION
37 OIL PRESSURE SWITCH/SENSOR
REMOVAL
INSTALLATION.
38 WINTERIZATION KIT
OIL HEATER REMOVAL..
OIL HEATER INSTALLATION.
BLOCK HEATER REMOVAL
BLOCK HEATER INSTALLATION
39 TORQUE SPECIFICATIONS.
40 MECHANICAL SPECIFICATIONS.
41 SPECIAL TOOLS LIST.
42 FUEL TANK AND FUEL FILL FILTER
PDF File Size: 8.3 MB
➤ Total Pages: 197
➤ File Format: PDF
➤ Language: English
➤ File Download: Instant after purchase
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